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Mopar
Alternator Overview |
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Mopar Alternator Overview 1960-1970+ |
Alternator History
Chrysler first introduced the alternator in the 1960 model year. Due to
the increased electrical loads on the charging system the old generator
could no longer provide enough amperage (electrical volume) to operate
all of the electrical components on the car. An alternator is a three
phase AC (alternating current) generator which uses three positive and
three negative diodes to convert the AC voltage to usable DC (direct
current) voltage. All six diodes are a can type that was pressed into an
aluminum frame. Diodes produce a fair amount of heat as current is
passed through them and the aluminum frame made for an excellent heat
sink to dissipate this heat. Heat and vibration is the worst enemy of
any electrical component. The three negative diodes, identified by their
black lettering, are pressed directly into the alternator rear frame.
The three positive diodes, with red lettering are pressed into a
separate frame which is attached to the rear frame with the output
battery stud and a thin mica insulator keeping the two separate
electrically.
The first alternators used on Chrysler products was made
by a company called Essex. The Essex brand Chrysler alternator can be
identified by the wide spacing of the fins on the front and rear frames
and will also have the Essex symbol cast into both of the frames. For
the 1963 model year Essex continued to make the alternators for
Chrysler, however they added more fins to the frames to give it added
strength. Essex also produced the first mechanical voltage regulators
for Chrysler and had the Essex symbol stamped into the metal case of the
voltage regulator too. These were all single field, "B" circuit
alternators. By 1964 Chrysler was ready to manufacture their own
alternators which looked like the Essex brand but no longer carried the
Essex symbol that was cast into the frames. These were produced in 37,
46, and 60 amp versions and all looked the same on the outside. Chrysler
still retained the same "B" circuit, single field wiring design through
the 1969 model year. In 1970 electronics were starting to come into
their own and we started to see the electronic voltage regulator. When Chrysler went to the electronic voltage
regulator the wiring design changed from the single field "B" circuit to
the double field "A" circuit, which now had two field terminals on the
back of the alternator. The frame design stayed the same and another
terminal was added for the second field. This style alternator stayed in
production through the 1971 model year. For 1972 Chrysler redesigned the
alternator. The front frame stayed the same, but the rear frame changed
considerably. Instead of the can type pressed-in diodes used in the
earlier alternators, they now had a positive rectifier and a negative
rectifier each containing the three diodes. These were bolted to the
rear frame as two separate assemblies which made a common electrical
connection that the stator windings also connected to. This style of
alternator greatly improved the repair aspect as no soldering was needed
to join all of the diodes and stator windings.
Alternator Date Code Markings
Now on to the markings of the Chrysler alternator. As
you know Chrysler went to great pains to mark and identify almost every
part that went into the creation of all their cars. The alternator was
no exception. Both the front and rear frame had a "pie" casting date
cast into the frame when it was made. This was divided into twelve
sections each representing a month of the year with the year cast into
the center of the pie. Each section of the pie had raised dots
identifying the week of the month that the frame was cast. Three dots in
the third section of a pie with a "69" in the center would mean the
frame was cast in the third week of March 1969. The front and rear
frames on any particular alternator may or may not have identical
casting dates. They could vary by several weeks or even months. At the
time the alternator was then assembled, the date code was stamped on the
pad above the battery terminal just below the part number which was also
stamped into the rear frame. This was a three or four digit code with a
space between the first or second digit and the third digit. The first
and/or second number was the week and the last two digits was the year
that the alternator was assembled. A date of "1 68" would mean the
alternator was assembled the first week of January in 1968. A date of
"42 68" would be the second week of October 1968 and would be used on a
1969 model year car, since the new model years began in the fall of the
previous year.
On a correctly coded alternator the assembly date must be
later than the casting dates of both the front and rear frames and
earlier than the build date of you car. The bottom of the diodes also
had identifying numbers printed on them. Most of the diodes were
manufactured by Motorola for Chrysler. Some had the Motorola symbol,
which was the letter "M" inside of a circle, printed in the center of
the diode. Around the outer edge of the diode was the Chrysler part
number and the manufactured date of the diode. The date code on the
diode was also a four digit date of which the first two numbers
designated the week of the year and the last two the year, similar to
the assembly date of the alternator except that there was no space
between the numbers. These dates must also be earlier than the assembly
date stamped on the alternator, but not always earlier than the casting
dates on the frames. Chrysler also attached a red warning tag to one of
the field terminal spade connectors on the back of the alternator. It
read "WARNING DISCONNECT REGULATOR BEFORE TROUBLESHOOTING". This was put
on the alternator because when repairing the charging system even an
intermittent grounding of the field wire would burn out the voltage
regulator.
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